Bag-in-Box for Juice and Coffee Manufacturers: How to Choose Packaging Suitable for Different Product Filling and Storage Scenarios

Published:2026-11-01 · Industry News · Source: Kody Packaging Editorial
Key Takeaways
  • Suitable for filling both still juices and nectars, as well as ready-to-drink cold coffee, coffee concentrates and plant-based beverages
  • Inner bags are made of multilayer barrier films, while outer containers are made of corrugated cardboard of different densities to meet the required load
  • Cost and delivery time depend on the selected size, the need for branding and the volume of the ordered batch

The application scope of bag-in-box in the juice and coffee segment is quite wide. This format is used both for filling products for retail sale and for packaging ingredients for the HoReCa segment, offices and retail outlets with self-service systems. The airtight structure reduces the contact of the beverage with air after opening, which allows preserving the taste and aroma of the product for a longer time when storage conditions are observed.

When choosing packaging, special attention is paid to the barrier properties of the inner bag. For highly acidic juices and coffee concentrates, multilayer films with additional protective layers that prevent oxidation and aroma loss are selected. The type of filling tap is chosen taking into account the viscosity of the product and the expected intensity of use, while the density of the corrugated cardboard of the outer carton is selected according to the weight of the beverage and the strength requirements during transportation. Both standard sizes and custom solutions for the customer's production lines are available.

The cost of bag-in-box packaging consists of several components: the type of materials used, the configuration with taps, the need for printing and the batch volume. When ordering large print runs, the unit cost of the product usually decreases, but requires clearer planning of production schedules. The delivery time of standard items without additional finishing is shorter than that of customized solutions with branding and non-standard sizes.

Before launching mass filling, the manufacturer should align the technical parameters of the packaging with the parameters of its own filling line. It is also recommended to conduct compatibility tests of the bag material with the specific type of juice or coffee in advance to eliminate changes in the taste properties of the product during storage. A properly selected bag-in-box format helps optimize logistics by reducing the weight of the container compared to traditional rigid types of packaging.

Related reading

  • Slaughter Capacity to Reach 60 Million Head: How Much Room Does Hunan's 15th Five-Year Plan Leave for Equipment Suppliers?
    2026-11-12Industry NewsSource: 食品机械设备网

    On October 31, 2026, the Hunan Provincial Department of Agriculture and Rural Affairs issued the "15th Five-Year Plan for the Development of the Livestock and Poultry Slaughter Industry in Hunan Province" (Xiang Nong Fa [2026] No. 48), proposing to "strive to build a national highland for meat processing and meat product export." The benefits for equipment enterprises are not in the slogans, but are scattered across five areas—layout, standards, intelligentization, cold chain, and deep processing—forming a demand chain of "build new plants—upgrade old plants—equip downstream." Targets First Define the Five-Year Scope. The plan's appendix lists five targets (2025→2030): annual designed pig slaughter capacity 53.85 million head→60 million head, slaughter volume above designated scale 30.07 million head→36 million head, centralized slaughter rate 49%→60%, enterprises with more than 300,000 head 21→25, meat exports 20,600 tons→25,000 tons. A net increase of 6.15 million head in designed capacity and an 11-percentage-point rise in the centralized slaughter rate mean that new line installations, exit of small sites, and upgrading of existing capacity will occur simultaneously.

  • A Regulation Writes Equipment into the Rules of Jinhua Ham
    2026-11-10Industry NewsSource: 食品机械设备网

    This year's Start of Winter has an extra layer of significance: the country's first local regulation on the ham industry, the Jinhua Ham Industry Development and Promotion Regulation, officially came into force on the same day. One clause in the regulation is particularly noteworthy for the food machinery industry: ham made with traditional techniques shall be salted with raw materials put into production between Start of Winter and Start of Spring of the following year; for production with raw materials put in at other times, modern techniques shall be adopted, with temperature and humidity controlled throughout the process. In other words, if a Jinhua ham is to be produced regardless of seasons, the premise is that the workshop must have "temperature and humidity controlled,

  • What Are the Precautions for Raw Material Thawing in Aquatic Product Processing Workshops?
    2026-11-09Industry NewsSource: 食品伙伴网

    Raw material thawing in aquatic product processing workshops is a core control point in the pre-treatment link, which directly affects product texture, nutrient retention and food safety, and must strictly follow the principles of low-temperature time control, hygienic isolation and quality priority. Combined with the current aquatic product processing specifications and production operation requirements, the core precautions are as follows: 01 Pre-thawing Preparation and Raw Material Control 1. Thaw on demand and strictly prohibit repeated freezing and thawing Accurately calculate the thawing amount according to the daily production plan, and prioritize the "small-batch, multi-batch" thawing mode; frozen raw materials shall not be refrozen after leaving the warehouse. Repeated freezing and thawing will damage the muscle cell structure, lead to massive loss of juice and soft and rotten taste, and significantly increase the risk of microbial reproduction.

  • Spout Pouch or Doypack: Comparison of Solutions for Russian Beverage Manufacturers Based on Use Cases, Materials, and Costs
    2026-11-08Industry NewsSource: Kody Packaging Editorial

    Russian beverage manufacturers often face a choice between spout pouches and classic doypacks. The decision depends on the product type, logistics conditions, and end consumers' preferences.

Need a packaging solution for your liquid product?

Send us the volume, material and quantity. Our engineers and designers will advise you and produce free samples.